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"How HunterLab Helped a Global Bottler Standardize Plastic Cap and Preform Color"

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"What Is Haze in Liquids and How Can I Measure It Accurately?"

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"How HunterLab Transformed Pellet Color Control for a Leading Plastics Compounder"

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"Need Better Whole-Nut Roast Color Control?"

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"What Is the Best Way to Measure the Color of Cocoa Powder?"

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"The Complete Guide to Spice Color Measurement"

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"Things to Know About Measuring the Color of Vinyl Siding"

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How HunterLab Helped a Global Bottler Standardize Plastic Cap and Preform Color

Posted on Aug 21, 2025 by HunterLab

In beverage packaging, color goes beyond appearance, it’s an unspoken promise of quality and consistency. For one global bottling company, color variation in PET preforms and plastic caps was becoming a costly risk. A shift in shade could erode brand trust, slow production, or trigger costly rework.

That’s when they turned to HunterLab.

Struggling with color variation across sites? Request a HunterLab demo and take control of your packaging color.

Why Color Consistency is a Bottler’s Business Advantage

  • Brand Integrity: Consumers recognize visual differences—even minor inconsistencies in color can influence perception and purchasing behavior.
  • Process Confidence: Consistent color signals stability in formulation, additives, and processing.
  • Operational Efficiency: Catching out-of-spec color in real-time prevents rework, scrap, and costly downtime.

Functional additives like oxygen scavengers further complicated color control. The challenge was clear: measure preforms and caps with accuracy, no matter the size, material, or additive load.

Customer Challenge: Varying Tools, Oversized Preforms, and Manual Workflows

This global bottler operated across multiple plants, each using different tools:

  • Most relied on ColorFlex EZ for caps
  • Some sites used Vista® for beverage color, with limited preform measurement

Please note: ColorFlex EZ is no longer in production. Meet the upgraded ColorFlex L2, the industry's most advanced color spectrophotometer.

But the brand’s large-format PET preforms didn’t fit standard holders, compromising measurement consistency. Additive effects on color weren’t clearly quantified, and operators selected workspaces manually, increasing variability.

⚠️ Operational Risk: Inconsistent color across production lines can mean inconsistent quality on store shelves.

Posted in Color In Plastics

What Is Haze in Liquids and How Can I Measure It Accurately?

Posted on Aug 19, 2025 by HunterLab

Clarity is a critical aspect of liquid product quality in many industries, and modern consumers combine it with color when evaluating whether to buy a product or trust a brand. As a result, scientifically and objectively quantifying haze is essential to achieving quality goals and maintaining customer satisfaction.

What Is Haze and How Does It Alter the Appearance of Liquids?

In its simplest definition, haze is scattering of light produced by small particles in a sample. Suspended particles within a liquid also scatter light, leading to turbidity — a cloudy, milky, or opaque appearance.

Transmission haze occurs in transparent goods and liquids, like clear plastic preforms or bottled water. As light passes through the sample, factors like surface texture imperfections and impurities scatter the energy.

Primary Causes of Haze in Liquids

In liquids, a natural interaction between proteins and polyphenols usually causes measurable turbidity. Other potential causes include poor-quality raw ingredients, such as infected barley used in beer brewing or particulate residues from filtering processes.

The Importance of Haze to Consumer Perceptions

Clarity is necessary in liquids to signify quality and safety.

Turbidity in beer can be either desirable or undesirable, depending on the consumer's preference. Many manufacturers continually aim to control turbidity in beer since its presence can negatively impact taste and shorten shelf life. Others use turbidity as a competitive advantage, crafting hazy IPAs that consumers perceive as more flavorful. Similarly, some winemakers prefer haze as a marker of authenticity and a natural by-product of fermentation.

Other liquids also rely on haze to meet consumer expectations or generate a favorable customer opinion. For example, a haze in fruit juices can spur more sales by promoting the perception that nutritional value is higher. Manufacturers can create the haze naturally or use additives to produce the intended result.

Posted in Color Measurement

How HunterLab Transformed Pellet Color Control for a Leading Plastics Compounder

Posted on Aug 18, 2025 by HunterLab

In the high-stakes world of plastics compounding and recycling, even minor color mismatches can trigger major costs. For one industry leader near Cologne, Germany, a single mistake meant losing 30 tons of off-spec product. The cost? Not just in raw materials, but time, trust, and customer satisfaction.

The Hidden Risk of Color Variability

This customer, already using HunterLab’s ColorFlex EZ and UltraScan PRO systems for lab-based quality control, faced an urgent question: Can pellet color be measured in-line, in real time?

They needed to act before a mistake reached the silo, not after. The cost of reactive color checks, pulling test chips, lab time, and human error was no longer sustainable.

❗Real Pain Point: A single mismatch led to silo contamination, wasting 30 tons of production.

Posted in Color In Plastics

Need Better Whole-Nut Roast Color Control?

Posted on Aug 13, 2025 by HunterLab

Export buyers notice inconsistencies—do you? Manufacturers often rely on ground samples and handheld chroma meters. This method fails to capture whole-nut appearance. A roast-level measurement that aligns with consumer expectations can elevate product consistency—especially for global export markets.

A slightly over- or under-roasted cashew can affect perceived quality, flavor, and brand trust. Yet many processors still rely on outdated, destructive color checks that don’t reflect what the consumer sees.

Let’s fix that.

Why Color Accuracy Drives Cashew Quality

  • Consumer confidence: Global buyers expect golden-brown uniformity. Irregular batches erode trust.
  • Export readiness: Color variation is a top rejection reason for U.S. and EU-bound shipments.
  • Flavor & texture proxy: Roast color is linked to browning index and sensory qualities.

The Problem with Ground Sample Methods

  1. Inaccurate representation: Grinding mixes inner and outer nut layers, masking true surface color.
  2. Prep variability: Operator technique affects grind consistency and packing.
  3. Low throughput: Each test can take 8–10 minutes—including warm-up, grind, and tray prep.
  4. Wasteful: Ground samples can’t be reused—costing time and raw materials.

Posted in Color In Food Industry

What Is the Best Way to Measure the Color of Cocoa Powder?

Posted on Aug 13, 2025 by HunterLab

For those who love the sweeter things in life, cocoa powder is a must-have pantry staple. Whether it's a necessary ingredient in baking or a finishing touch on the sweetest confections, many people buy cocoa powder at some point in their lives. Therefore, they know what it's meant to look like.

Though cocoa powder can come in a range of shades, anything too out of the ordinary may be perceived as low quality or expired, driving consumers to new brands to find their next container. Measuring the color of your cocoa powder helps maintain quality assurance and keeps your processes running as they should.

What Causes Differences in Cocoa Powder Color?

Most shoppers buy the cheapest or best-looking box of cocoa powder on the shelves, but as someone involved with the product, you should know more about what goes into every box. The three types of cocoa powder each offer a darker, richer color than the one before:

  1. Natural: Cocoa beans are simply fermented, dried, roasted, and ground, creating a strong flavor and acidic powder. Most products on store shelves are this type, meaning customers are familiar with the light brown color.
  2. Dutch process: This product comes from beans washed in potassium carbonate. The alkaline solution neutralizes the acidity, influencing how it functions in recipes. This alkalizing process also darkens the powder.
  3. Black: As the name implies, this powder is almost black. Its deep shade comes from treatment with a stronger alkalizing agent.

Besides color differences between types of cocoa powder, other factors during the production process influence appearance. The cocoa beans that produce each powder have varying levels of acidity, fermentation time, and other factors — all of which impact the appearance of the final result. 

Even after production, the look changes. The powder color may degrade during storage due to light, heat, and humidity influences. Identifying differences can support better quality control processes, from production to storage.

Though some of the color differences are not obvious to the human eye, they can affect quality and even taste over time. That is why it is necessary to compare samples and measure results using color measurement equipment like a spectrophotometer from HunterLab.

Posted in Color Measurement

The Complete Guide to Spice Color Measurement

Posted on Aug 13, 2025 by HunterLab

Spices provide culinary flavor and visual appeal, and their color significantly influences perceptions of taste, quality, and freshness. Appearance alterations can identify processes that require changes to uphold color quality. Accurate spice color measurement provides quantifiable data to confirm whether spices meet accepted industry tolerances, quality standards, and customer expectations.

The Value of Accurate Spice Color Analysis

Several compelling reasons to measure spice color are:

  • Quality control: Consumers judge food quality by color, and high moisture content, temperature fluctuations during storage, and spice age significantly impact appearance. Quantifying and monitoring the color quality of spices supports higher-quality end products.
  • Business impact: People also expect certain spice colors to enhance food's visual appeal. Consistently delivering the desired color fosters brand loyalty and can create lifelong brand enthusiasts.
  • Conformance with standards: Some spices, such as paprika and oleoresin spices, have specific industry standards they may follow. Other spices use different industry-recognized color spaces, like Hunter L, a, b. Accurate measurements document conformance with frameworks.

Integrating Measurements Throughout Manufacturing

Taking multiple measurements allows manufacturers to monitor the color quality at critical production points, simplifying issue identification and empowering early resolution to reduce waste. Quantifying data at various stages also pinpoints where color alterations occur so you can proactively adjust. Consider implementing color measurement across production, from raw material inspections to in-process color data capture and finished product verification.

Sample Considerations for Spice Manufacturers

Spices come with unique color measurement challenges, including:

Sample Size vs. Cost

Sample size may not concern those working with low-cost spices like black pepper, but quantifying color in high-cost spices like saffron represents a more significant expense. Manufacturers of these more costly spices benefit from minimizing the sample amount required. A highly precise and accurate color measurement solution supports greater confidence in outcomes, even with smaller samples. The right tool also means less waste of valuable ingredients, so more goes toward retail shelves and your bottom line.

Nonuniform Materials

Spices are naturally nonuniform, containing various textures, sizes, and shapes from their processed plant parts. Blends like seasoning salt or curry powder further increase complexity with a mix of different spice ingredients. These variations make visual comparisons unreliable and accurate data capture challenging without the right technology.

Posted in Food

Things to Know About Measuring the Color of Vinyl Siding

Posted on Aug 13, 2025 by HunterLab

Consistent quality and aesthetics are paramount in the competitive world of building materials. For vinyl siding manufacturers, achieving consistent color across production batches is crucial for customer satisfaction and brand reputation. 

Here at HunterLab, we offer state-of-the-art spectrophotometers, advanced quality control software and expert techniques to help you maintain color consistency throughout your vinyl siding production processes.

Understanding the Challenges of Measuring the Color of Vinyl Siding 

Even slight color variations can lead to rejections, returns, and lost revenue. Visually assessing vinyl siding is not enough to achieve accurate, repeatable results and can lead to mismatched siding panels.

Measuring the color of vinyl siding presents unique challenges compared to other materials. Some of these challenges include:

  • Texture variations: Vinyl siding often has a textured surface that can affect light interaction. HunterLab's spectrophotometers have advanced features that can compensate for surface texture variations. They ensure accurate readings regardless of the siding's texture.
  • Large panel sizes: Larger panels magnify any variation in the manufacturing process, from raw material differences to pigment distribution and alterations occurring in storage. A spectrophotometer accurately quantifies color at every stage to help ensure consistent, precise results.

Posted in Plastic
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Most Related Posts

  • Color Confidence at Scale: How HunterLab Helped a Global Bottler Standardize Plastic Cap and Preform Color
  • What Is Haze in Liquids and How Can I Measure It Accurately?
  • Zero Waste, Full Confidence: How HunterLab Transformed Pellet Color Control for a Leading Plastics Compounder
  • Need Better Whole-Nut Roast Color Control?
  • What Is the Best Way to Measure the Color of Cocoa Powder?
  • The Complete Guide to Spice Color Measurement
  • Things to Know About Measuring the Color of Vinyl Siding
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